Dieckmann缩合:制备酮酸酯,解决选择性的工艺案例

文摘   2024-10-28 07:00   天津  

案例一(反应条件解决)

  • 巯基乙酸甲酯和丙烯酸甲酯经迈克尔加成得到化合物4,

  • 化合物4采用常规条件,钠氢、烷基醇金属和金属HMDS,选择性不好,区域选择性差(杂质7)

  • 采用四氯化钛和有机碱,操作角度有缺陷,主要是杂质多,二氢杂质和氯代杂质

  • 采用改进版TiCl3(OiPr), TiCl2(OiPr)2, TiCl(OiPr)3类,效果好,其中TiCl3(OiPr)和三乙胺组合给出了96%的收率 。


实验操作

Dichloromethane (51.0 L) followed by TiCl4 (10.84 kg, 57.15 mol) were charged under nitrogen into a jacketed reactor equipped with temperature probe, mechanical stirrer and dropping funnel. The solution was cooled to -10 °C and isopropanol (3.36 kg, 55.9 mol) was charged. 

The mixture was stirred for 30 min and dimethyl 3-thiaadipate 4 (13.63 kg of a 70.0% solution in dichloromethane, 49.6 mol) was charged over 1 hour keeping the internal temperature at or below -10 °C. The resulting mixture was stirred for 30 min and triethylamine (17.42 kg, 172.2 mol) was charged over 1.5 h. 

The resulting mixture was stirred at or below -10 °C for 1.5 and 3N HCl (48.1 kg, 144.3 mol) was slowly charged starting at -10 ºC and keeping the internal temperature below 10 °C. The batch was then stirred vigorously at 30 °C for a minimum of 1 hour. The mixture was allowed to settle, the organic portion was collected and the aqueous layer was extracted with dichloromethane twice (24 L per extraction). The combined organic layer was washed with water twice (24 L per wash) and concentrated under reduced pressure by distillation to give 7.45 kg (95.8 % weight by assay; 44.6 mol) of 5 in 89.8% yield.


案例二(底物解决)
  • 化合物3制备化合物1,先经化合物5,没有选择常用的试剂,氯代(溴代)乙酸乙酯,而是采用weinreb类型的酰胺,根本目的提高选择性。
  • 具体工艺信息见下述路线图

参考文献
DOI: 10.1021/acs.oprd.6b00104 (案例一)
https://doi.org/10.1021/acs.oprd.3c00485 (案例二)
Org. Process Res. Dev. 2024, 28, 609−618

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