李四一发现厂里准分子激光器漏气了

文摘   2024-10-19 08:48   陕西  

李四一在一家半导体厂干着厂务水电工俗称厂务的工作,他就像是fab的一个物业经理,机台没电了,没气了电话就打到他手里去。

偶尔也会遇到一些棘手的问题。

李四一发现最近F2/Kr/He这些气体消耗的比较大,几乎是平时的三四倍左右,李四一问了一下用这个气体的设备EE问他们最近设备旁边有做什么动作吗?是不是漏气了。EE一听,吗呀,特气泄漏这还得了,可EE一看设备运转一切正常,这个设备前几天才release,问题肯定就出现在这一路的。设备说他们设备运转正常,气压表也是正常的,他们也帮不了什么。

李四一只好带着特气组的小伙伴一起排查问题出现在哪里。他们在整个工厂围绕着两端有接口的管路一段一段做保压测试,最后发现VMB到激光器那一段有泄漏,到这一段就是EE这边有问题了。最终发现是laser的接口端有漏气,他们继续把接口这里重新拆开一看,是接口处有个小金属片变形了,气体就是通过这个小小的金属片从接口缝中泄漏的。

而在追究原因时,施工的外包一口咬定是EE的问题,因为他们施工的时候,这个小金属件是厂商设备提供的,原来在施工这一段管路的时候,厂商随设备的接口件挺多的,厂商好意把零件借给施工外包,laser厂商也不背锅,因为当时接完管路,做了三天的保压测试,没有问题,只能怪你们施工的问题,拧太用力了,把螺纹弄歪了,导致漏气。

设备又说,这明明是厂务的问题,气体泄漏这么多天,距离激光器1米以内就有五个探测器,你们报警系统吃干饭的,都泄漏一个多月了,想毒死我们?

李四一最后被逼得没办法了,只好说买的探测器太过灵敏,经常虚报,我们搞得没办法,才把报警阈值设置到了1%,而空气中F2含量也差不多,因此没有报警。

幸运的是泄漏段正好在激光器的保护中,周围会有真空把泄漏气体往外吸,再加上氟气化学性质活泼,具有强氧化性,虽然(F2)是一种淡黄色剧毒气体,但它是氧化性最强的单质之一,可以与几乎所有有机物和无机物反应,除了全氟化合物外。氟气在自然界中只能以化合态存在,因为它是一种极强的氧化剂,能够与部分惰性气体在一定条件下反应。

这次事件之后,李四一 设备厂商 特气管路连接外包商 三方受罚,一人领了一口大锅,李四一的绩效被扣了个精光。李四一心理也挺难受地,这么累地排查工作,最终还是面上要受骂,里上还要扣钱,还是领导靠谱,让李四一这个月多填点加班,把扣的绩效给加回来。这让李四一心理收到了一丝丝安慰,半导体厂,还是有真情的!


Li Siyi works as a plumber in a semiconductor factory. He is like a property manager of a fab. When the machine is out of power or gas, the phone calls go to him. Occasionally, he will encounter some difficult problems. Li Siyi found that the consumption of F2/Kr/He gases has been relatively large recently, almost three or four times the usual amount. Li Siyi asked the EE of the equipment using this gas and asked them if they had done anything near the equipment recently? Is there a leak? When the EE heard it, he was shocked. The special gas leaked, but the EE saw that the equipment was running normally. This equipment was released a few days ago, so the problem must have occurred along this route. The equipment said that their equipment was running normally and the pressure gauge was normal, so they could not help much. Li Siyi had to take his friends in the special gas group to find out where the problem occurred. They did pressure maintenance tests on the pipelines with interfaces at both ends of the entire factory, and finally found that there was a leak in the section from VMB to the laser. At this section, there was a problem on the EE side. Finally, they found that there was a leak at the interface of the laser. They continued to disassemble the interface and found that there was a small metal sheet at the interface that was deformed. The gas leaked from the interface through this small metal sheet. When investigating the cause, the outsourced construction company insisted that it was EE's problem, because when they were constructing, this small metal piece was provided by the manufacturer's equipment. It turned out that when constructing this section of the pipeline, the manufacturer had a lot of interface parts with the equipment. The manufacturer kindly lent the parts to the construction outsourcing. The laser manufacturer did not take the blame, because after the pipeline was connected, a three-day pressure test was performed, and there was no problem. It can only be blamed on your construction problems. The screw was twisted too hard and the thread was crooked, causing the leak. The equipment said that this was obviously a factory problem. The gas has been leaking for so many days. There are five detectors within 1 meter of the laser. Your alarm system is useless. It has been leaking for more than a month. Do you want to poison us? Li Siyi was finally forced into a corner and had to say that the detector he bought was too sensitive and often reported false alarms. We had no choice but to set the alarm threshold to 1%, and the F2 content in the air was about the same, so there was no alarm. Fortunately, the leaking section was just protected by the laser, and there would be a vacuum around it to suck the leaking gas out. In addition, fluorine gas has active chemical properties and is highly oxidizing. Although (F2) is a light yellow highly toxic gas, it is one of the most oxidizing elements and can react with almost all organic and inorganic substances, except perfluorinated compounds. Fluorine gas can only exist in a combined state in nature because it is an extremely strong oxidant that can react with some inert gases under certain conditions. After this incident, Li Siyi, the equipment manufacturer, and the special gas pipeline connection outsourcing company were punished, and each of them took a big pot. Li Siyi's performance was completely deducted. Li Siyi was also very upset. He worked so hard to investigate, but in the end he was scolded and his salary was deducted. Fortunately, his leader was reliable and asked Li Siyi to work more overtime this month to make up for the deducted performance. This comforted Li Siyi a little. There is still true love in the semiconductor factory!


李四一是千千世界的每一个人的缩影。

1.李四一的第一份工作

2.李四一的第二份工作之一

3.李四一的第二份工作之二

4.李四一的第三份工作

5.李四一的第四份工作

6.李四一的第五份工作

7.李四一的第六份工作

8.半导体厂化学品泄漏事件

9.半导体厂的小卖部

10.赛博半导体设备维修工

11.开着保时捷拧螺丝的设备工程师

12.机台护卫队

13.退休

14.傻子?抢劫犯?一个错判的冤案

15.半导体厂罢工事件

16.那天李四一按下了EMO

17.李四一和同事上了一个24小时的班

18.李四一的手被Fab厂里的门夹了

19.李四一在无尘室门口当保安

20.李四一是一个农民工

21.消失的无尘室地板

22.开在半导体厂门口的木桶饭

23.李四一在路边卖西瓜

24.李四一被掉落的机台门板砸伤

25.李四一休了个年假

26.李四一替领导背锅被他当众揭穿

27.燃烧的半导体设备

28.半导体厂旁的黄焖鸡

29.李四一是半导体设备幸运之神

30.李四一在高架的立柱上发呆

31.李四一被破碎的硅片划伤

32.李四一为上班猝死的青年送行

33.半导体厂冒烟事件

34.李四一当上了半导体厂董事长

35.半导体厂漏水事件

36.半导体厂电梯停运事件

37.李四一在半导体厂监控室当保安

38.半导体设备工程师夹手事件

39.李四一的精神小伙生活

40.半导体厂门口的烤面筋

41.那个因为半导体厂气体泄漏去世的少年

42.李四一的实习生活

43.李四一把半导体设备的robot拆错了

44.半导体厂旁边的早餐店

45.李四一的工作电脑被抢事件

46.半导体厂旁边的废品回收站

47.李四一普普通通的夜班

48.半导体厂裁员事件

49.半导体厂门口的理发店

50.高楼掉落的建筑材料

51.李四一从天车轨道下坠落

52.被偷盗的故人

53.李四一把PCW的管子撞断了

54.逝去的工人

55.半导体厂旁边的算命摊

56.李四一的眼睛被激光器灼伤

57.半导体厂着火事件

58.半导体厂旁边的盒饭摊

59.半导体厂被抢劫事件

60.李四一被人借钱不还了

61.李四一找到合适的半导体工作了

62.李四一在街上遇见鬼了

63.李四一抬Robot把腰闪了

64.半导体厂失窃的电路板

65.李四一打螺丝的一天

66.半导体设备最强外包-按时修APP

67.李四一把Robot Gripper干碎了

68.李四一在fab更衣室上班

69.李四一被从天而降的FOUP砸伤

70.李四一把半导体设备摔倒了

71.李四一献血记

72.李四一怒斥半导体厂长

73.李四一把厂商临时卡弄坏了

74.宇宙半导体设备工程师修机大赛

75.半导体厂的小卖部 之二

76.李四一在机台上滑落

77.半导体厂气体泄漏事件

78.硅片在半导体设备里炸了

79.李四一开了一家义肢安装铺

80.李四一被逆行的豪车车主打了

81.李四一把半导体设备烧了

82.在电动车上离去的老哥

83.李四一把半导体设备搞漏水了

84.李四一的选择

85.半导体设备发机瘟了

86.李四一的中秋假期

87.台风天和李四一

88.半导体厂的时光机

89.地震中的半导体厂

90.月球上的半导体厂篮球赛

91.李四一被拖欠工资了

92.李四一用错recipe了

93.李四一举办了相亲会名为-芯动的信号

94.李四一把领导的白酒倒掉了

95.李四一把螺丝拧滑牙了

96.李四一与半导体厂长父亲

97.李四一破产记

98.瘫痪的半导体设备

99.李四一把丙酮溅同事眼睛了

100.李四一国庆的第一天

101.李四一的国庆第二天

102.李四一从半导体厂到地府

103.半导体厂的演唱会

104.半导体厂门口的花卷铺子

105.李四一在半导体设备外包公司的生活

106.李四一在村子里当石匠

107.半导体厂的天车着火了

108.李四一当上半导体公司的领导了

109.李四一在家乡找到半导体工作了

110.李四一又开始在半导体的海洋漂泊了

111.半导体厂旁边捡垃圾的小六

112.半导体厂的游乐园

李四一的故事,未完待续~


Semi Dance
一个爱跳舞的半导体民工~
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