EFA | 3D creep cavity evolution in HR3C

文摘   科学   2024-12-23 13:57   浙江  
Introduction

In power generation and other high-temperature industrial sectors, long-term service of materials faces severe challenges from high-temperature creep deformation. High-temperature materials such as HR3C steel are prone to creep voids and microcracks at grain boundaries during long-term operation, eventually leading to material failure and seriously threatening industrial safety. Therefore, an in-depth understanding of creep damage mechanisms, especially the nucleation and growth processes of creep voids and microcracks, is crucial for accurately predicting component life and developing more advanced and durable materials.

Methods

  • Materials: HR3C austenitic steel.

  • X-ray Computed Tomography (CT): High-resolution 3D imaging to visualize the distribution and interconnection of creep voids and microcracks.

  • Three-dimensional Atom Probe (3DAP): Nanoscale analysis to study the elemental composition of grain boundaries and interfaces, and the role of solute elements in promoting creep damage.

Fig. 1. Flow chart of FIB preparation of creep sample tips

Highlights

  • Creep Void Evolution: The volume fraction of creep voids increases with increasing creep time, driven by the growth and coalescence of individual voids.

  • Microcrack Morphology: Irregular layered or "W"-shaped microcracks were observed along grain boundaries. The number and size of microcracks decrease with decreasing stress levels.

  • Element Segregation: P and Si elements were found to be enriched at the M₂₃C₆/γ interface, which promotes the nucleation of creep voids and microcracks under stress.

  • Stress Influence: Stress has a significant influence on the distribution of creep voids and the propagation path of microcracks. Lower stress levels tend to promote intergranular creep damage, while higher stress levels can lead to transgranular cracking.

Fig. 2. Microstructures of cross-sections and longitudinal sections under different stresses

Significance
    This study quantitatively reveals the three-dimensional morphological characteristics and evolution of creep voids in HR3C austenitic steel and analyzes the influence of element segregation and stress on creep damage. It provides an important reference for predicting its creep life and designing safer ultra-supercritical units.
    Fig. 3. Distribution of creep voids in a 150 MPa/13730 h sample

    Fig. 4. 3D morphological characteristics and SEM morphology of voids and microcracks in a 150 MPa/13730 h sample

    Authors
    The first author of this paper is Prof. Zhen Zhang from Nanjing Institute of Technology. Prof. Hao-Yun Tu Haoyun and Prof. Zheng-Fei Hu from Tongji University are the corresponding authors of this paper.
    Citation
    Z. Zhang, Z. Gao, H. Tu, X. Wang, X. Mao, J. Wang, D. Diebel, Z. Hu, Three-dimensional characteristic and evolution of creep cavity and microcrack of HR3C austenitic heat resistant steel after long-term creep at 650 °C, Engineering Failure Analysis 164 (2024) 108634. https://doi.org/10.1016/j.engfailanal.2024.108634.

    Previous research on Creep cavitation
    Acta Materialia | In Situ Nanotomography of Creep Cavities
    Acta Materialia | In-situ Nano-Tomography Creep Cavity Evolution
    JMS | Creep cavity nucleation model
    MSEA | Creep cavity growth model
    MHT | Creep ductility of fcc metals
    1-min read | Sandström's Creep Theory-10 Creep Cavitation
    1-min read | Sandström's Creep Theory-13 Creep ductility

    Editor's Note

    Three-dimensional investigation of creep cavitation is crucial for a deeper understanding of creep failure. This is a valuable and meaningful research direction. We look forward to more scholars conducting relevant research to jointly promote progress in this field.



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