Acta Materialia | In-situ Nano-Tomography Creep Cavity Evolution

文摘   科学   2024-11-14 08:08   浙江  

Graphical Abstract

Introduction
High-temperature alloys are critical components in various demanding applications, from jet engines to power plants. However, these alloys are susceptible to a phenomenon known as "creep," a time-dependent deformation that can lead to premature failure. A key factor in creep-induced failure is the formation and growth of cavities within the material's microstructure. Understanding how these cavities evolve is crucial for predicting the lifespan of these alloys and preventing catastrophic failures. 

Methods

In this study,  Kumar et al. at the European Synchrotron employed a cutting-edge technique called "in-situ X-ray nano-tomography" to investigate creep cavity growth in a commercial magnesium alloy (AZ31). This method allows for real-time, three-dimensional observation of the microstructure as the material undergoes deformation at high temperatures. The sample was subjected to tensile creep conditions (3.2 MPa and 673 K), and the evolution of cavities was tracked in 3D with a remarkable pixel size of 100 nm, thanks to a rapid scan time of 7 seconds.

Highlights
  • Complex Growth Patterns: The study revealed that creep cavities do not simply expand uniformly. Instead, they follow intricate and unique growth paths, leading to complex shapes.   
  • Classification of Evolution Types: The researchers proposed an original classification system for cavity evolution, identifying five distinct types. They found that a single cavity can grow through a combination of these types.   
  • Growth Mechanisms: By analyzing the evolution types, the study linked them to specific growth mechanisms, primarily diffusion and grain boundary sliding.   
  • Unexpected Shrinkage: Contrary to expectations, the researchers observed that some cavities showed a reduction in volume during deformation, which they attributed to local stress variations and sintering effects. 

Significance

This research provides valuable insights into the complex process of creep cavity evolution in high-temperature alloys. The findings have significant implications for:

  • Predicting Alloy Lifespan: Understanding cavity growth mechanisms can lead to more accurate predictions of creep life in high-temperature components.

  • Advancements in Characterization: The use of in-situ X-ray nano-tomography opens up new possibilities for studying microstructural evolution in 3D and real-time.

Fig. 1. 3D rendered volumes showing evolution of the cavity number 15 with strain, (marked at the bottom of each box) in sample. Type of evolution has been marked using symbols at top left corner. A different view of the cavity at the last scan has been also shown (highlighted by a box), for better comprehension of the 3D shape of the cavity (cavities are in red and intermetallics in green). 

Fig. 2. Evolution of L, W and D dimensions (represented by bounding box in right bottom) of cavity number 9 along with strain. The type of evolution has also been marked along with 3D rendered view of the cavity in different evolution regimes. 


Authors

The first and corresponding author of this work is Dr. Richi Kumar from the European Synchrotron.

Citation
R. Kumar, P. Lhuissier, J. Villanova, L. Salvo, J.J. Blandin, Elementary growth mechanisms of creep cavities in AZ31 alloy revealed by in situ X-ray nano-tomography, Acta Materialia 228 (2022) 117760. https://doi.org/10.1016/j.actamat.2022.117760

Editor's comment:

Creep cavity evolution is a key factor in the premature failure of high-temperature alloys. In-situ nano-tomography allows for real-time, 3D observation of this process, aiding in understanding the mechanism and improving predictive models. This technology is underutilized, and further research is needed to advance the field.

Dr. Kumar has utilized in-situ nano-tomography to observe creep cavity evolution in three dimensions and real-time, leading to two publications in Acta Materialia.

Kumar's first Acta Materialia

Jun-Jing He (Ed),公众号:蠕变预测ICCPActa Materialia | In Situ Nanotomography of Creep Cavities

Editor: Dr. Jun-Jing He

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