EFM | Creep Life Prediction with Small-Sample Machine Learning

文摘   科学   2025-01-05 16:43   浙江  
Introduction

7050 aluminum alloy, vital in aerospace, is susceptible to high-temperature creep damage. Accurate creep life prediction is crucial, but traditional methods and machine learning face challenges: limited data and, for GANs, pattern collapse.

Methods

To address the above issues, researchers from East China University of Science and Technology proposed a creep fracture life prediction method named AP-GAN-DNN, which combines the affinity propagation (AP) clustering algorithm, GAN, and deep neural networks (DNN) to predict creep fracture life more accurately with small samples.

The AP clustering algorithm trains independent GAN models for each cluster and generates synthetic data that is highly similar to the real data. Finally, the DNN model is trained using the synthetic data and predicted using real creep fracture life data.

Fig. 1. Flowchart for creep fracture life prediction algorithm based on AP-GAN-DNN

Highlights

    • The proposed AP-GAN-DNN method is able to predict creep fracture life more accurately in the case of small samples, which solves the complex nonlinear problem and the problem of test data dispersion.

    • Compared with traditional physical methods and machine learning models, the AP-GAN-DNN model has better generalization and robustness for creep life prediction.

    • AP-GAN data enhancement method can significantly reduce the "pattern collapse" effect of GAN and improve the performance of prediction algorithms.

    Fig. 2. Comparison of prediction results between the AP-GAN-DNN model and the Larson-Miller model
    Significance

    The proposed AP-GAN-DNN method provides a new approach to address the issue of creep fracture life prediction using machine learning algorithms with small samples.


    Authors
    The first author and corresponding author of the paper are Prof. Jian-Jun Yan and Prof. Fu-Zhen Xuan from East China University of Science and Technology, respectively.
    Prof. Jian-Jun Yan is from East China University of Science and Technology. His research interests include artificial intelligence, robotics, intelligent manufacturing, etc.

    Prof. Fu-Zhen Xuan is currently the President of East China University of Science and Technology. He is a recipient of the National Science Fund for Distinguished Young Scholars and the Chang Jiang Scholars Program. He has also been awarded the first and second prizes of the National Science and Technology Progress Award. His research interests cover structural failure analysis, life prediction, and intelligent detection.

    Citation
    J. Yan, J. Zhou, J. Zhang, P. Zhao, Z. Zhang, W. Wang, F. Xuan, AP-GAN-DNN based creep fracture life prediction for 7050 aluminum alloy, Engineering Fracture Mechanics 303 (2024) 110096. https://doi.org/10.1016/j.engfracmech.2024.110096.

    Prior Research on Creep Prediction with Machine Learning
    JMRT |  Predicting creep rupture of steels using SCMLAs
    JMRT |  Predicting creep rupture of Sanicro 25 using SCMLAs


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