NIMS & USTB: Hydrogen in Steams Reduces Creep Ductility of Steel

文摘   科学   2024-12-27 07:07   浙江  
Introduction

The operation of ultra-supercritical (USC) fossil-fired power plants places increasing demands on materials. Martensitic 9-12Cr steels have become an ideal choice for thick-walled boiler and turbine components due to their excellent properties. However, in USC power plants, the inner surface of boiler tubes is exposed to steam, and hydrogen in the steam environment can permeate into the material, potentially affecting its creep properties. Therefore, understanding the effect of hydrogen on the creep properties of heat-resistant steels is crucial.

Methods

This work investigated the effect of hydrogen, generated during steam oxidation, on the creep deformation and fracture ductility of 9Cr-0.5Mo-1.8W-V-Nb steel (Gr.92) at 650°C. The researchers compared the creep data of Gr.92 steel in steam and air, analyzing parameters such as time to minimum creep rate, strain at minimum creep rate, minimum creep rate, time to rupture, and total strain.

Fig. 1. Time to rupture vs. time to minimum creep rate for Gr.92 steel at 650 °C in steam and in air

Highlights

  • Hydrogen in the steam environment reduces the creep ductility of Gr.92 steel. The total strain of Gr.92 steel in steam is significantly less than that in air, while other creep parameters, such as time to minimum creep rate, strain at minimum creep rate, minimum creep rate, and time to rupture, are essentially the same in both steam and air.

  • The hydrogen-enhanced deformation-induced vacancy formation model can explain the difference in creep behavior of Gr.92 steel in steam and air. Hydrogen generated by steam oxidation is uniformly distributed in the Gr.92 steel sample and promotes the formation of deformation-induced vacancies, thereby accelerating the accumulation of creep damage and ultimately leading to a decrease in total strain.

  • The large strain in the accelerated creep stage and the presence of hydrogen in the steam environment jointly promote the formation of micro-voids, accelerating the creep damage of Gr.92 steel.

Fig. 2. Left: Stress versus time to rupture curves for Gr.92 steel tested in steam and in air at 650 °C. Right: Total strain versus time to rupture curves for Gr.92 steel at 650 °C
Significance
    This study reveals the effect of hydrogen on the creep properties of Gr.92 steel, indicating that the influence of hydrogen needs to be considered when evaluating the long-term service performance of heat-resistant steel in steam environments, especially in applications such as USC fossil-fired power plants.

    Authors
    The first author and corresponding author of the paper is Prof. Fujio Abe from the National Institute for Materials Science (NIMS) in Japan. Prof. Hai Chang from the National Center for Materials Service Safety, University of Science and Technology Beijing, is the co-corresponding author of the paper.
    Citation
    F. Abe, H. Chang, W. Yan, M. Wang, C. Shang, Y. Lu, K. Yagi, X. Ren, Influence of hydrogen produced during steam oxidation on creep deformation and rupture ductility of Gr.92 steel, International Journal of Pressure Vessels and Piping 214 (2025) 105410. https://doi.org/10.1016/j.ijpvp.2024.105410

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    Editor's Comment

    Hydrogen in steam promotes vacancy and cavity formation, reducing creep ductility. This effect is limited to creep ductility, with no significant impact on creep life or minimum creep rate.



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